Pressure Systems Examination & Testing Training

This two day course provides a comprehensive understanding of the examination, inspection, and testing of pressure systems found within wind turbines, with a focus on compliance with relevant safety legislation and industry standards. It covers the principles of pressure system operation, typical components found in wind energy systems (such as hydraulic accumulators, pressure vessels and safety systems), and the procedures required for thorough examination and certification. Training course participants will gain hands-on experience with inspection techniques, risk assessments, written schemes of examination (WSE), and interpreting inspection reports. Emphasis is placed on ensuring the continued integrity, reliability, and safety of pressure systems used in the operation and maintenance of wind turbines.


Course Information

    • Ensure PSSR Compliance: Meet the requirements of the Pressure Systems Safety Regulations (PSSR) by ensuring all pressure systems are properly inspected, maintained, and operated within safe limits.

    • Demonstrate Competence: Acquire the essential knowledge and practical skills needed to support competency in conducting inspection and maintainance of pressure systems, in accordance with legal requirements.

    • Promote a Safer Workplace: Fulfil your legal duty as an employer by implementing safe systems of work and ensuring personnel involved with pressure systems are properly trained and qualified.

    • Inspection Engineers: Gain a clear understanding of the requirements and procedures for conducting thorough examinations of pressure systems in line with UK legislation, including PSSR.

    • Pressure System Operators: Learn how to identify risks and defects, and perform effective pre-use checks to ensure the safe operation of hydraulic and pneumatic systems.

    • Site Managers: Enhance awareness of legal responsibilities, safety obligations, and risk management practices related to pressure systems on site.

    • Procurement Personnel: Develop knowledge of pressure system components and specifications to support informed, compliant purchasing and maintenance decisions.

    • Sales Professionals: Improve understanding of pressure systems, their applications, and key safety considerations to better support client needs and technical discussions.

  • Regulatory Compliance: Understand and apply the requirements of the Pressure Systems Safety Regulations (PSSR) along with relevant standards and guidance.

    Inspector Responsibilities: Gain a clear understanding of the duties and legal obligations of personnel responsible for carrying out thorough examinations.

    Duty Holder Responsibilities: Learn the specific roles and responsibilities of duty holders in ensuring compliance and system safety.

    System Knowledge: Develop an understanding of the design, function, and associated risks of pressure systems used within wind turbines.

    Inspection Tooling: Identify the appropriate tools and equipment required for inspections and understand their correct use.

    Inspection and Testing Techniques: Learn various methods used to conduct thorough examinations, including visual checks, functional tests, and pressure testing.

    Component Identification: Recognise key pressure system components in wind turbines and understand common failure points.

    Reporting Requirements: Learn how to compile detailed and compliant Reports of Thorough Examination in line with regulatory expectations.

    Data Interpretation: Develop the ability to interpret Written Schemes of Examination (WSE), inspection data, and test results to support informed safety decisions.

    Risk Assessment: Understand how to identify, evaluate, and manage risks associated with pressure systems in wind environments.

    Safety Leadership: Promote a positive safety culture by encouraging proactive pressure system management and regulatory compliance.

    Fault Finding and Maintenance: Gain skills in diagnosing faults and performing routine maintenance to support system reliability and longevity.

    • Pressure System Regulations 2000 (PSSR)

    • Pressure Equipment (Safety) Regulations

    • PUWER - Provision and Use of Work Equipment Regulations

    • Health and Safety at work Act 1974

    • The Management of Health and Safety at Work Regulations (MHSAW) 1999

    • Approved Codes of Practice

    • British and International Standards

    • Harmonised European Standards

    • HSE Guidance

  • Equipment Covered

    • Hydraulic Accumulators

    • Pressure Vessels

    • Pressure Gauges and Transducers

    • Relief Valves / Safety Valves

    Course Content

    To view the full course content please download the Course Information Sheet.

  • Each participant must pass a theory assessment to demonstrate a solid understanding of the course content.

    They must also successfully interpret a written scheme of examination, conduct an inspection and test of a mock up system and complete detailed inspection reports based on their findings.

  • There are no prerequisites to attend this course.

  • Contact Hours Inclusive of Breaks: 14

    Total Days: 2

    Course timing: 9am - 4pm (End times can vary depending on course participant numbers and experience)

    Arrival Time: Course participants should arrive at 8.45am prompt.

  • Please ensure you wear safety boots when attending this training course.

    For those attending training at the Certex Training Academy, all other Personal Protective Equipment (PPE) will be provided. However, you are welcome to bring your own PPE if you prefer.

    If the training is being conducted at your company's site, please consult your employer regarding the specific PPE requirements in accordance with your company's site safety policy.

    For a detailed list of PPE used during this training, please download the Course Information Sheet.

  • Location: Certex Training Academy

    Minimum: 1

    Maximum: 6

    Location: Customer Site

    Minimum: 6 (Less people may attend but this is the minimum number of people we charge for to attend your own company premises).

    Maximum: 6

  • Three Years

  • ID

    Each participant is required to produce photographic ID on the first day of the course. Failure to do so will result in the participant being unable to participate.

    Acceptable Forms of ID:

    • Photo Driving Licence

    • Passport

    PPE

    Please ensure you wear safety boots when attending this training course.

    For those attending training at the Certex Training Academy, all other Personal Protective Equipment (PPE) will be provided. However, you are welcome to bring your own PPE if you prefer.

    If the training is being conducted at your company's site, please consult your employer regarding the specific PPE requirements in accordance with your company's site safety policy.

A course participant performing a practical task

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Testimonials

We Asked Our Course Participants: “What Did You Find Most Valuable or Enjoyable About This Training Course.”

Male course participant with light brown hair and light beard in high vis vest

“All of the course content seemed very relevant and had purpose.”

Man with semi bald head and beard wearing black tshirt

“The theory to practical element.”

Lady with brown eyes and strawberry blonde hair wearing high vis and blue shirt

“Being able to visually see components after talking about them in theory.”

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